Single-Step Stage Washer:
5-Stage Results In 60% Less Space
A CPR single-step stage washer cleans and applies a phosphate or zirconium conversion coating in one stage, using high-pressure hot water through static and articulating nozzle arrays. It does the work of a conventional 5-stage washer in over 60% less floor space, whether you choose a single-stage, 2-stage or 3-stage configuration, and recycles its wash water to zero discharge.
High Pressure, High Flow
Single Stage Washer
Combination of static and articulating nozzle arrays for complete part coverage
Full Coverage
Reduced Footprint
Power of 5 stage washer with a footprint reduction of 60% or greater
On The Fly Variable Pressure And Flow
Variable cleaning settings for managing unique part differentiation on the line
Paint Adhesion
Corrosion Resistance
Conversion coatings for increased paint adhesion. RO rinse and seal coat compatible.
Quality Metal Finishing For Inline Paint Or Powder Operations
CPR Systems Single Stage Washer
Custom Wash And Filtration System
Full Part Cleaning And Coating
Reduced Wash Booth Footprint With Single Step Finishing
20 Micron Filtration For Zero Discharge Recycling
Our single stage inline conveyor wash systems combine the cleaning performance of our high pressure hot water system with articulating nozzle arrays for full part coverage for inline conveyor production operations while reducing wash booth length by over 60% of traditional stage washers. Comparing options? See how 3, 5 and 7-stage pretreatment washers compare.
We will work with you to design a new wash booth housing and containment system or modify an existing system to incorporate the new single step cleaning process.
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High Pressure, Hot Water Wash System With Articulating Nozzle Arrays
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Precision Coverage With Designed Nozzle Placement
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On The Fly Controllable Wash System Flow And Pressure Settings For Part Variation
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Zero Discharge, Closed Loop Filtration Process
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Reduce Wash Booth Footprint By Over 60% Compared To Traditional Stage Washer
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New System Implementation Or Existing System Conversion
Complete Part Clean And Coat With Variable Wash Settings
We work to determine the appropriate evelope size and overall length of the wash booth. In those consultations we work through the cleaning path required for full part cleaning coverage. We provide both static and articulating nozzle arrays that can be manipulated to various high pressure, high flow settings based on the parts running on the line.
20 Micron Filtration Platform For High Flow Rate Recycling
CPR Systems equipment uses a multi-step filtration process that cleans wash water to under 20 microns so it can be reused, with nothing sent to drain. Each filtration platform can supply filtered pretreatment water to up to four independent washers and is built specifically for phosphate or zirconium chemistry.
Water Containment
And Wash Booth Design And Construction
We will work with you to modify your existing wash booth or help design and construct a new wash booth enclosure that reduces your overall footprint while increasing cleaning effectiveness.
Installation, Training, After Care
Our pretreatment packages include installation of equipment, training at your facility and after start-up remote support via our online maintenance tracking programs.
Single-Step Vs. 5-Stage Washer
How is a single-step washer different from a 5-stage washer?
Stages: a conventional 5-stage runs clean, rinse, coat, rinse and seal. CPR single-step (1, 2 or 3 stages) cleans and coats in one stage, non-rinse when titrated properly, with optional rinse and seal stages.
Footprint: 60%+ smaller than a 5-stage.
Wash water: a 5-stage discharges or treats it. CPR recycles it to zero discharge.
Chemistry: phosphate or zirconium (PhosBite or Zr Green).
Process time: quicker process times than a 5-stage.
What size parts and line speeds can it handle?
Each CPR stage washer is built to your needs: we size it to your parts, line speed and production goals. Tell us about your parts and line and we'll recommend a configuration.
Can you replace or convert my existing stage washer?
Yes. We can replace your current washer or convert it to a CPR single-step process. We'll review your existing equipment, chemistry and goals, then recommend the right path.
Who builds CPR stage washers?
Designed and built in South Bend, Indiana, by a team with 35+ years in metal finishing.
Stage Washer FAQ
How much floor space does a single-step stage washer save?
Over 60% compared with a conventional 5-stage washer, whether you choose a single-stage, 2-stage or 3-stage configuration.
Which chemistries can it run?
PhosBite iron phosphate or Zr Green zirconium, with an optional seal coat. See powder coating pretreatment.
Does it recycle the wash water?
Yes. Wash water goes through a multi-step filtration process to 20 microns and is reused, so nothing goes to drain. See wash water recycling.
Can you retrofit or convert my existing stage washer?
Yes. We can replace your current washer or convert it to a CPR single-step process. We'll review your existing equipment, chemistry and goals, then recommend the right path.
